Linerless Labels

DSI’s linerless labels reduce waste, cut costs, and maximize roll efficiency. Designed for retail, logistics, and food service, they provide high-performance labeling without the backing paper.

Why Linerless Labels Are the Smarter Choice

Linerless labels, also known as “liner-free labels,” represent the next generation of sustainable and eco-friendly labeling technology. Unlike conventional labels that use liners, linerless label rolls eliminate backing paper entirely, offering a smarter, more efficient label roll format. These labels are printed cleanly on thermal desktop printers, making them suitable for a variety of applications from retail to logistics. Modern businesses demand labeling solutions that balance performance with environmental responsibility. At DSI Labels, we’ve mastered the art of linerless label manufacturing, providing companies with innovative solutions that reduce material waste by up to 40% while maintaining the professional standards brands require. Unlike standard direct thermal labels that require backing, dt linerless formats integrate smoothly with existing thermal desktop printers to deliver cleaner results.

These revolutionary labels feature pressure-sensitive labels with a special release coating adhesive applied directly to each label, creating a compact, efficient labeling system without the environmental burden of release liners. Whether you’re streamlining warehouse operations, meeting sustainability goals, or maximizing storage efficiency, linerless labels with this special adhesive deliver measurable results that transform how businesses approach product identification and tracking.

Ready to Order Linerless Labels?

Take the next step toward smarter, waste-free labeling with DSI’s linerless label solutions. Whether you need stock sizes or custom options, our high-performance labels are designed to boost efficiency, reduce costs, and support your sustainability goals.

Call our team today at 714-505-1270 or use our online contact form to get started.

What Makes Linerless Labels the Smart Choice for Modern Businesses

The labeling industry has witnessed a fundamental shift toward sustainable practices without compromising operational excellence. Linerless labels stand at the forefront of this transformation, offering businesses a sophisticated solution that addresses multiple operational challenges simultaneously. There are some key benefits of linerless labels, and it is now what you would expect!

Zero Waste Technology That Transforms Operations

Unlike standard labels that generate significant waste through disposable release liners that serve no purpose beyond manufacturing convenience. Linerless labels offer efficiency through a silicone release coating on the top layer of the labels. This coating prevents adhesive transfer and enables them to peel away from labels underneath without sticking. The result is a streamlined labeling process that reduces waste streams by eliminating backing paper entirely. This innovation translates to cleaner work environments, reduced disposal costs, and simplified inventory management. Companies using linerless printing solutions report dramatic reductions in waste handling requirements and associated labor costs. By eliminating the label from the liner, companies not only remove unnecessary material but also minimize workplace slip hazards often caused by discarded liners.

Enhanced Efficiency Through Intelligent Design

Operational efficiency reaches new heights when variable label lengths can be dispensed from a single roll configuration. Linerless labels adapt to your specific application requirements, whether you need compact shipping labels or extended product identification tags. The absence of backing paper allows for 50% more labels per roll, meaning labels can be used longer between changeouts, and linerless labels reduce downtime compared to linered labels. Advanced dispensing systems ensure consistent application speed and placement accuracy, while the elimination of liner waste removes a significant maintenance consideration from your labeling equipment. Production managers consistently report improved throughput and reduced operational complexity when switching to linerless systems. Many businesses also report that linerless labels function consistently across automated systems, where the cutter and platen roller work together to maintain precise label lengths.

At DSI, we give you full control over how your labels look and perform. Every business has different requirements, and our customization options make it easy to get the right fit for your application.

Cost-Effective Solutions

Linerless labels reduce material, labor, and waste disposal costs by up to 25%. Businesses gain higher ROI through longer print runs, fewer roll changes, and lower maintenance needs.

Sustainable Labeling

Eliminate liner waste and cut carbon emissions. With more labels per roll and fewer roll changes, your business supports eco-friendly operations without sacrificing performan

Premium Materials

Engineered with advanced coatings and tested for adhesion across corrugated cartons, plastics, and metals. Our linerless labels deliver durability and consistent print quality in any environment.

Printer Compatibility

Designed for seamless use with leading direct thermal and thermal transfer printers, including Zebra and Star Micronics. Integration is smooth, reliable, and optimized for your workflow.

With DSI, your linerless labels are designed to deliver efficiency, sustainability, and performance—tailored exactly to your business needs.

Selection Guide and Product Advantages

Cost-Effective Solutions That Maximize ROI

Financial benefits compound across multiple operational areas when businesses adopt linerless labeling technology. Material costs decrease through efficient roll utilization and reduced shipping weights, while storage requirements shrink dramatically due to increased label density per roll. Equipment and label printers require less maintenance, since adhesive no longer comes into direct contact with printer components the way it can with linered labels. Testing is required to confirm the right print darkness setting than standard direct thermal labels. Labor costs associated with liner disposal, roll changing, and waste management virtually disappear. Forward-thinking companies calculate total cost savings of 15-25% when factoring in material, labor, and waste disposal reductions. Because labels cannot rely on liners for structure, the adhesive chemistry and release coating have been engineered to outperform linered labels, giving better long-term efficiency. These economic advantages create compelling justification for linerless label adoption across diverse industries.

Sustainable Practices Meet Performance Standards

Environmental stewardship drives business decisions more than ever, and linerless labels eliminate the need for the added backing. Companies are increasingly guided by sustainability goals, and linerless labels support this shift by eliminating unnecessary backing. They also reflect the EPA’s sustainable packaging principles. This also means they contain more labels per roll than traditional linered labels, delivering longer print runs with fewer roll changes. Carbon footprint reductions occur through decreased material consumption, reduced transportation requirements, and eliminated waste streams. Corporate sustainability reporting benefits from quantifiable waste reduction metrics, while procurement departments appreciate simplified vendor relationships and reduced packaging complexity. The technology aligns perfectly with circular economy principles, creating value while minimizing environmental impact. Companies pursuing aggressive sustainability targets find linerless labels provide immediate, measurable progress toward their environmental goals.

Premium Material Options and Technical Specifications

DSI Labels engineers linerless solutions using advanced materials science and precision manufacturing techniques. Our comprehensive material portfolio addresses diverse application requirements while maintaining the performance characteristics businesses demand from their labeling systems. Our linerless media options are tested under different packaging materials to confirm that labels stay secure whether applied to corrugated cartons, plastics, or metal containers.

Direct Thermal and Thermal Transfer Technologies

Printing compatibility spans both direct thermal and thermal transfer printing technologies, ensuring seamless integration with existing equipment configurations. Direct thermal linerless labels feature heat-sensitive coatings that create sharp, durable images through controlled thermal chemistry. Some linerless media requires a higher print darkness setting than standard direct thermal labels to maintain clarity. Thermal transfer options accommodate ribbon-based printing systems, delivering enhanced durability and chemical resistance for demanding applications. Specialized formulations optimize print quality across temperature ranges and printing speeds, while advanced coatings prevent adhesive migration that could compromise print head performance. In every case, the printhead must penetrate the release coating to activate thermal chemistry, and thorough print quality testing confirms durability. Our technical team provides comprehensive printer compatibility assessments, including desktop and mobile printers as well as application optimization guidance.

Material Varieties for Every Application Need

Material selection encompasses paper and synthetic substrates ranging from 90 to 300 GSM thickness specifications. Premium paper options deliver excellent printability and adhesion for standard applications, while synthetic materials provide enhanced durability, moisture resistance, and temperature stability. Specialized coatings include matte and gloss finishes, thermal protection layers, and chemical-resistant formulations. Face material characteristics can be customized for specific adhesive compatibility, printing requirements, and environmental conditions. Our material engineers work closely with customers to specify optimal substrate combinations that balance performance requirements with cost considerations that are compatible with most linerless printers.

Adhesive Performance and Surface Compatibility

Adhesive formulations include permanent, removable, and repositionable options. This special adhesive that enables clean application prevents them from sticking to the roll itself, allowing labels and special adhesive systems to function without a liner. Permanent adhesives create lasting bonds with corrugated packaging, plastic containers, metal surfaces, and glass substrates. Removable formulations allow clean label removal without residue or surface damage, ideal for reusable packaging and temporary identification needs. Repositionable adhesives enable label adjustment during application while maintaining final bond strength. Advanced adhesive chemistry ensures consistent performance across temperature ranges, humidity levels, and exposure conditions. Surface compatibility testing validates performance on challenging substrates including low-energy plastics, textured surfaces, and curved geometries. These labels stay secure across different packaging materials, even where conventional sticky labels would struggle. Labels can also be engineered with thermal chemistry coatings that balance adhesive performance with print durability, ensuring labels work reliably in both hot and cold environments.

Order Linerless Labels from DSI Labels Today

Contact our sales team for stock inventory availability or custom label quotes. We provide technical support to help you select the right linerless label solution for your specific application requirements.

Industry Applications and Success Stories

Linerless label adoption spans diverse industries where efficiency, sustainability, and performance converge to create competitive advantages. Real-world applications demonstrate the technology’s versatility and measurable impact across operational environments.

Retail and E-commerce Excellence

Retail environments benefit from linerless labels through improved inventory management, streamlined pricing updates, and enhanced customer experience. Product packaging applications leverage variable label sizes for different product configurations, while shipping labels adapt to package dimensions without waste. Food service operations report significant efficiency gains through elimination of liner waste and improved labeling speed. E-commerce fulfillment centers achieve higher throughput with reduced roll changes and cleaner work environments. Quick service restaurants are a leading adopter, using linerless labels for order accuracy systems, sticky labels on packaging, and barcode identification that reduces workplace slip hazards from discarded liners.

Healthcare and Pharmaceutical Precision

Healthcare applications demand precision, reliability, and regulatory compliance that linerless labels deliver consistently. Bedside patient identification systems benefit from variable label lengths that accommodate different information requirements while maintaining adhesive integrity on medical equipment surfaces. Unit dose medication labeling leverages linerless technology for compact, waste-free pharmaceutical identification that meets stringent regulatory standards. Laboratory specimen tracking utilizes specialized adhesive formulations that maintain bond strength across temperature variations and chemical exposure. Sterile environment applications appreciate the reduced contamination risk associated with eliminating backing paper waste.

Logistics and Manufacturing Innovation

Warehouse operations achieve measurable efficiency improvements through linerless label implementation across receiving, storage, and shipping processes. Supply chain optimization benefits from reduced packaging waste and improved label inventory management, while automotive applications leverage durable adhesive formulations for component identification throughout manufacturing processes. Industrial equipment labeling utilizes specialized materials that withstand harsh environmental conditions without compromising adhesive performance. Asset tracking systems appreciate the compact roll configuration that enables extended operational periods between label replenishment cycles. Using linerless labels across logistics operations demonstrates efficiency across industries, proving linerless labels can improve both workflow and sustainability targets. Many supply chains have adopted linerless labels with special adhesive that enables smooth application and prevents misfeeds, proving these labels can be used across nearly any workflow.

Specialized Industries and Custom Solutions

Food and beverage operations benefit from FDA-compliant materials and adhesive formulations that meet direct and indirect food contact requirements. Electronics manufacturing utilizes anti-static formulations and specialized adhesives compatible with sensitive component surfaces. Pharmaceutical compliance applications leverage validated materials and documentation that support regulatory submission requirements. Custom formulations address unique application challenges through collaborative engineering partnerships that optimize material performance for specific operational environments. Our technical team provides comprehensive printer compatibility assessments, including desktop printer and mobile units. We also confirm linerless labels work with Zebra Technologies, Star Micronics, and other printer brands when compatible with the platen roller.

Partner with DSI Labels for Linerless Excellence

Transform your labeling operations with proven linerless technology that delivers measurable results across efficiency, sustainability, and cost management. Our technical expertise and manufacturing capabilities ensure optimal solution design for your specific application requirements. Learn how linerless labels can redefine efficiency by combining advanced thermal chemistry with modern adhesive technology, giving your business a proven alternative to conventional labels. Contact our labeling specialists at 714-505-1270 to discuss your linerless label needs and discover how DSI Labels can enhance your operational performance while supporting your sustainability objectives.

Ready to eliminate label waste while improving operational efficiency? Our experienced team provides comprehensive consultation services, material recommendations, and custom solution development that addresses your unique labeling challenges. Discover why industry leaders choose DSI Labels for innovative linerless solutions that deliver lasting competitive advantages.